Achieve Superior Cable Quality Without Compromise.

VisioCablePro precision‐measurement systems certify every sheath and insulation layer to the tightest tolerances, giving cable makers absolute confidence in product quality.

Quality Is the Metric That Matters

Micron-level deviations in wall thickness or concentricity can lead to field failures, substantial scrap costs, and rejected reels. VisioCablePro systems effectively mitigate these risks by implementing calibration standards that transform each production run into a documented, traceable quality audit.

By integrating VisioCablePro into extrusion lines and quality control laboratories worldwide, Exaktera empowers cable manufacturers to both substantiate and enhance their quality with each production shift. Selecting Exaktera enables organizations to leverage dimensional control as a competitive asset, ensuring that cables consistently meet specifications on the first attempt.

Why Choose Exaktera for Cable Solutions?

Traceable dimensional accuracy — DAkkS-certified calibration scales and telecentric optics resolve geometries down to ±1 µm, ensuring full ISO/IEC compliance.
Accurate non-contact inspection — Dual-camera imaging captures cross sections without deforming soft insulation, delivering reliable data after the first cut.
Real-time quality assurance — Instant OK/NOK feedback and SPC trend charts let operators correct drift before it becomes scrap.
Automated report generation — One-click PDFs and database exports create an auditable record for customers and regulatory bodies.
Reduced material waste — Precise control of extrusion parameters minimizes over-extrusion, saving compound cost and improving environmental metrics.

Leading Brands Supporting the Cable Market

VisioCablePro: Quality Control Systems for Cable Production

VCPLab — A laboratory cross-section device measures cable sheaths ranging from 0.5 to 48 mm in diameter, using dual high-resolution cameras, semi-automatic focus, and shadow-free backlighting for compliance with geometry standards.
VCPX5 — A production-ready optical gauge captures insulation and jacket geometries up to 130 mm in diameter, offering 0.1% image-field accuracy and USB plug-and-play operation for quick, repeatable quality control.
AlphaOne — Compact unit for cable and hose diameters of up to 95 mm; fixed optics, preset LED lighting, and VELOX software allow for fast, precise measurements directly at the extrusion line.
VCPEx+ — This standalone camera system quickly verifies wire guides and extrusion dies with a bore of 15 mm or less. It uses telecentric LED lighting to detect wear before it affects wall thickness.
VCPEx+ Stand — The large-bore variant measures dies up to 35 mm in diameter with automated focusing and homogeneous transmitted light, providing traceable tool-quality data for both production and laboratory use.
TLD Twist-Length Detector — Adhering to LV212/LV122 standards, the nondestructive rig automatically profiles sheath twist and lay lengths ranging from 10 mm to 800 mm, exporting results directly to a PC for analysis.
Calibration Scales — DAkkS-certified glass polygons and rings (0.5–95 mm) ensure traceable calibration of VCP devices, maintaining ongoing dimensional accuracy.

LUMIMAX: Precision Illumination for Cable Inspection

Diverse lighting geometries and accessories allow tailored setups for specific cable types and defect detection needs.

Homogeneous and high-intensity light enables reliable inline inspection of continuous cable material at production speeds.

Wide wavelength range (UV to IR) enhances contrast to reveal subtle surface or material defects clearly.

Work with Exaktera to find advanced cable solutions that meet your unique needs and help your projects succeed.

Engage with prominent cable manufacturers and suppliers who rely on Exaktera’s VisioCablePro for their comprehensive cable inspection requirements.