Revolutionizing Packaging With Our Innovative, Industry-Leading Light-Based Technologies

LED and Laser Solutions to Ensure Packaging Quality and Consistency in Every Step of Production

Driving Packaging Excellence With Photonics

Fast-paced packaging lines must eliminate the risk of hidden misprints, bonding imperfections, and structural flaws, as each issue contributes to increased scrap rates, unplanned downtime, and expensive returns. 

Exaktera provides cutting-edge LED- and laser-based vision, measurement, and ultraviolet curing technologies that facilitate enhanced inspection, sorting, verification, and curing processes. Our systems are housed in robust enclosures rated IP69K, ensuring optimal hygiene during washdown at each operational station.

By integrating our dependable LED lighting, laser modules, and curing light sources into your systems, Exaktera empowers packaging operations to comply with stringent quality standards while optimizing throughput and overall equipment effectiveness.

Key Segments in the Packaging Market

Paper, Plastic, and Cardboard Packaging

  • Defect Detection and Quality Control — Using LED lighting and laser modules, identify dents, holes, deformities, misprints, and poor print applications for labels, films, and cartons.
  • Print Inspection and Color Consistency — Ensure accurate prints with laser and LED lighting for barcodes, labels, and packaging.

Adhesives and Bonding Solutions

  • Adhesive Inspection and Application Verification — Detects gaps, bubbles, and inconsistent adhesive application to ensure strong bonding.
  • Adhesive Curing and Bonding Optimization — Use ultraviolet LED curing to accelerate drying, strengthen adhesive bonds, and reduce curing times for increased efficiency. 
  • Surface Bond Integrity Monitoring — Use precision LED and laser-based analysis tools to evaluate bond strength and adhesive distribution.
Why Packaging Professionals Choose Exaktera
  • Industry-Leading Inspection and Quality Control — Detects defects, misprints, and inconsistencies with high-precision LED and laser technologies.
  • Advanced Ultraviolet LED Curing for Adhesives — Ensures fast, efficient bonding with energy-efficient, mercury-free LED curing systems.
  • Customizable and Scalable Solutions — Tailored laser and lighting systems for specific packaging applications.
  • Efficient and Sustainable Technologies — Reduces waste, energy costs, and downtime in packaging production workflows.
Leading Brands Supporting the Packaging Market
ProPhotonix: High-Performance LED and Laser Solutions for Packaging
  • COBRA MultiSpec and COBRA RGB — Multispectral LED illumination for defect detection and print inspection.
  • COBRA Cure FX Series — Ultraviolet LED curing lamps designed for fast, efficient adhesive bonding.
Z-Laser: Precise Laser Systems for Packaging Inspection and Measurement
  • ZX Laser Series — High-accuracy laser alignment for parcel scanning and package positioning.
  • Laser Projection Systems — Enhances precision in print registration, adhesive bonding, and package positioning and sorting on conveyor belts or in warehouses.
Advanced Illumination: LED Lighting for Defect Detection and Inspection
  • FD2 Back-Lit Flat Diffuse Lights, DL097 Medium Dome Light, and DL225 Square Coaxial Lights — Supply glare-free, diffuse illumination for plastic or other glossy packages on high-speed lines, avoiding the intensity losses of polarizers and ensuring crisp, motion-frozen images.
  • RL208 MicroBrite Direct Bright-Field Ring Light and AL325 Modular Bar Light — Deliver bright-field lighting for matte cartons, labels, and outer wraps, enhancing surface features and print quality without introducing unwanted reflections.
LUMIMAX: Reliable, Modular Illumination for High-Speed Packaging Inspection
  • High-Power UV LED Lighting — Combined with optical filters, enables precise, reproducible detection of fluorescent substances, surface defects, labels, and residues.
  • Versatile Light Characteristics (Directed, Diffuse, Polarized, etc.) — Ensure high-contrast imaging optimized for various packaging materials, shapes, and contents.
  • High-Intensity Strobe Technology — Provides blur-free imaging for reliable and repeatable inspection during high-speed packaging processes. 
autoVimation: Trusted Camera Enclosures Built to Thrive in Hostile Environments
  • Dolphin and Shark Hygienic IP 69K V4A Stainless-Steel Housings — Withstand daily high-pressure, caustic washdowns common on food-grade packaging lines.
  • Dovetail Enclosures — 3 kN-rated mounting kits maintain precise alignment on high-speed, vibration-prone conveyor frames.
  • Modular Lens Tubes and Chemical-Resistant Windows (Acrylic, BK7, Sapphire) — Allow swift format changeovers while protecting optics from detergents.

Partner With Exaktera for Cutting-Edge Packaging Solutions.

Join the foremost manufacturers, logistics providers, and packaging experts who confidently choose Exaktera to unlock performance and efficiency through comprehensive lighting, laser and vision technologies.